Ion Exchange Systems - ion water

A comprehensive range of industrial and commercial ion exchange solutions engineered for superior performance and reliability in water treatment applications.

AXEON's ion exchange systems deliver advanced water treatment capabilities through innovative resin technology and precision-engineered components. These systems effectively remove dissolved minerals, heavy metals, and ionic contaminants while providing consistent, high-quality treated water.

Our ion exchange solutions feature:

• 8% cross-link ion exchange resin for maximum contaminant removal
• Heavy-duty fiberglass tank construction for enhanced durability
• Advanced Clack IWP series controllers with 48-hour power backup
• Pre-treat lockout contacts for system protection
• Automated regeneration capabilities for reliable operation

The systems are engineered to handle demanding commercial and industrial applications including:

• Manufacturing facilities requiring high-purity process water
• Healthcare institutions needing reliable water treatment
• Food and beverage operations demanding consistent water quality
• Commercial buildings requiring efficient water conditioning

With over 30 years of water treatment expertise, AXEON's ion exchange systems are manufactured in our ISO:9001-compliant facility using Six Sigma process controls and 5S lean manufacturing practices. This ensures exceptional quality control and consistent performance across our entire range of treatment solutions.

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Ion Exchange Water Treatment Systems

AXEON's advanced ion exchange water treatment systems deliver superior performance through innovative resin technology and precision-engineered components. These systems effectively remove dissolved minerals, heavy metals, and ionic contaminants while providing consistent, high-quality treated water for demanding commercial and industrial applications.

The systems feature high-capacity ion exchange resins with 8% cross-linking for maximum durability and contaminant removal efficiency. Each unit incorporates Clack IWP series controllers with sophisticated monitoring capabilities and automated regeneration control for optimal performance.

Core Technology Features:

• Premium-grade cation exchange media for superior hardness removal
• Heavy-duty fiberglass pressure vessels rated for continuous operation
• Advanced electronic controls with 48-hour power backup protection
• Pre-treat lockout functionality for system protection
• Integrated brine management systems for efficient regeneration

Application-Specific Solutions:

• Flow rates from 1-39 GPM to match facility requirements
• Multiple tank configurations for continuous operation
• Custom resin selections for targeted contaminant removal
• Scalable designs for varying treatment capacities

The control systems provide comprehensive monitoring of critical parameters while managing all regeneration cycles automatically. This ensures consistent water quality and minimizes operational oversight requirements while maintaining peak system efficiency.

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Water Softener Systems

AXEON's commercial water softening systems deliver superior hardness removal through advanced ion exchange technology and robust engineering. Our comprehensive range includes both single and twin tank configurations designed for demanding commercial and industrial applications.

Commercial Single Tank Solutions

The single tank series features heavy-duty fiberglass pressure vessels equipped with 8% cross-link ion exchange resin for maximum hardness reduction efficiency. Each system includes:

• Flow rates optimized from 1-39 GPM for various facility demands
• Media capacities ranging from 1-9 cubic feet for extended service cycles
• Multiple connection sizes from 3/4" to 1.5" MNPT for installation flexibility
• Clack IWP series controllers with 48-hour power backup protection

Performance Features:

• Pre-treat lockout contacts for system protection
• Easy-to-program electronic controls
• Immediate regeneration capability
• Structural fiberglass tanks for enhanced durability

Twin Tank Configurations

The twin tank systems provide uninterrupted softened water through intelligent alternating operation. These systems incorporate:

• Parallel tank design ensuring continuous soft water availability
• Automated alternating regeneration cycles
• Enhanced redundancy through dual tank operation
• Advanced metering for optimal regeneration timing

System Benefits:

• Zero downtime during regeneration cycles
• Improved operational efficiency
• Extended system longevity
• Reduced maintenance requirements

Both configurations utilize premium 8% cross-link ion exchange resin technology and are engineered for maximum performance with minimal maintenance requirements.

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Deionized Water Systems

AXEON's deionization systems utilize advanced mixed bed technology to deliver ultra-pure water through an optimized ion exchange process. These systems effectively remove dissolved ions and minerals to produce high-purity water for demanding commercial and industrial applications.

Core Technology Features:

• Mixed bed deionization design combines cation and anion resins
• Premium-grade ion exchange media for maximum contaminant removal
• Upflow regeneration process for optimal resin cleaning
• Heavy-duty fiberglass pressure vessels for enhanced durability

System Configurations:

• AXEON Mixed Bed DI 0948 Upflow System with 1" MNPT connections
• AXEON Mixed Bed DI 1665 Upflow System with 1" MNPT connections
• Custom sizing available based on flow requirements

Performance Capabilities:

• Produces Type II deionized water quality
• Removes dissolved solids and ionic contaminants
• Consistent water quality throughout service cycle
• Efficient regeneration process minimizes chemical usage

The upflow regeneration design ensures optimal resin bed cleaning while reducing chemical consumption and waste production. Each system incorporates high-capacity ion exchange resins specifically selected for maximum contaminant removal efficiency and extended service life between regenerations.

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Ion Exchange Water Filter Technology

AXEON's ion exchange filtration systems incorporate premium-grade resin technology and robust engineering to deliver superior contaminant removal performance. The systems utilize 8% cross-link ion exchange resin specifically designed for maximum durability and extended service life in demanding commercial and industrial applications.

Core Technology Components:

• High-capacity 8% cross-link ion exchange resin for enhanced chemical stability
• Structural fiberglass pressure vessels rated for continuous operation
• Heavy-duty riser pipes with upper and lower distribution screens
• Clack IWP series controllers with 48-hour power backup protection

Advanced Monitoring Features:

• Pre-treat lockout contacts for system protection
• Integrated flow metering for precise regeneration cycles
• Real-time performance monitoring capabilities
• Automated regeneration scheduling

The systems include comprehensive pre-treatment options to protect and optimize the ion exchange process:

• Multi-stage sediment filtration
• Carbon filtration for chlorine removal
• pH adjustment capabilities
• Custom pre-treatment configurations available

This advanced filtration technology effectively removes dissolved minerals, hardness ions, and other ionic contaminants while providing consistent treated water quality. The robust design ensures reliable operation with minimal maintenance requirements across a wide range of commercial and industrial applications.

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Ion Exchange Resin Specifications

AXEON's ion exchange systems utilize premium-grade 8% cross-link cation exchange resin engineered for optimal hardness removal and contaminant reduction. The high-capacity resin media delivers superior performance through advanced ion exchange technology and precision manufacturing.

Performance Characteristics:

• Advanced 8% cross-link structure for enhanced chemical stability
• Uniform bead size distribution for optimal flow dynamics
• High operating capacity up to 30,000 grains per cubic foot
• Excellent physical durability for extended service cycles

The resin's superior physical stability allows for:

• Resistance to mechanical breakdown
• Minimal pressure drop across the resin bed
• Consistent flow rates throughout service cycle
• Reduced channeling and fouling potential

Service Life Benefits:

• Extended resin longevity through optimized regeneration
• Maintained exchange capacity over thousands of cycles
• Reduced replacement frequency and operating costs
• Reliable performance in demanding applications

This premium resin technology enables efficient ion exchange while providing the durability needed for continuous commercial and industrial operation. The optimized bead structure ensures consistent treated water quality throughout the resin's extended service life.

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Frequently Asked Questions

What does ion exchange remove?

Ion exchange systems utilize advanced resin technology to remove multiple types of dissolved contaminants from water. The process effectively eliminates hardness ions like calcium and magnesium, heavy metals including iron and manganese, and various other ionic impurities through a selective exchange mechanism. This comprehensive removal capability makes ion exchange ideal for both commercial and industrial water treatment applications requiring high-purity water.

What are ions in water?

Ions are electrically charged particles that form when minerals and salts dissolve in water. These include positively charged cations such as calcium, magnesium, and sodium, as well as negatively charged anions like chloride and sulfate. The concentration and type of ions present directly affect water quality and determine treatment requirements. Water hardness specifically results from high levels of calcium and magnesium ions.

What is ion exchange in a water filter?

Ion exchange filtration operates through a precise chemical process where undesirable ions in water are exchanged for more beneficial ones using specialized resin beads. In water softening applications, the resin has a stronger affinity for hardness ions, exchanging them for sodium ions. The resin beads contain millions of exchange sites that trap unwanted ions while simultaneously releasing beneficial ions into the water stream. This continuous exchange process requires periodic regeneration using a brine solution to restore the resin's exchange capacity.

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Technical Specifications

AXEON's ion exchange systems are engineered with precise specifications to meet diverse commercial and industrial water treatment requirements.

System Components:

• Heavy-duty fiberglass pressure vessels for maximum durability
• Advanced Clack IWP series controllers with 48-hour backup
• Premium 8% cross-link ion exchange resin
• Integrated brine management systems

Performance Features:

• Continuous flow monitoring and automated regeneration
• Pre-treat lockout protection
• Adjustable cycle programming
• Multiple tank size options for capacity optimization

The systems are designed for easy installation and maintenance while providing reliable performance across their operational range. Each configuration incorporates industrial-grade components selected for longevity and consistent operation in demanding applications.